We design electronics, build and test prototypes, optimize designs for production, and carry out contract assembly—efficiently, flexibly, and with full commitment.

Schematic and PCB design

Why is this important?

Creating solid schematics and a carefully designed PCB is the foundation of any electronic project. Our customers often have an innovative idea, but need someone who can efficiently and professionally translate it into a real, working project.

Key values:

You receive complete technical documentation ready for implementation and production.

You avoid costly corrections in later stages thanks to well-planned architecture.

Schematics and PCBs are designed with their future application in mind—both in research and production.

Component selection and cost reduction

Why is this important?

Every dollar counts, especially for start-ups and scientific projects. Optimizing the BOM (Bill of Materials) and carefully selecting components can reduce costs by tens of percent while maintaining quality.

Key values:

You design wisely: we immediately take into account the availability of components, alternatives, and production economics.

You minimize your prototyping budget by using proven parts.

You gain a cost advantage with full device functionality.

Prototype construction and testing

Why is this important?

A functional prototype is a bridge between an idea and a real product. It allows for early testing, identification of errors, and verification of functionality in real life before decisions about mass production are made.

Key values:

You have a working model that can be tested, modified, and shown to stakeholders.

You avoid costly mistakes during production—problems are detected earlier.

A prototype builds trust, especially in the eyes of grantors, investors, and partners.

Validation and adaptation for series production

Why is this important?

An innovative design must be scalable and ready for production. Testing on a prototype and adaptation for mass production ensure safety and successful implementation.

Key values:

Your design not only functions as a prototype, but is also optimized for mass production.

You gain cost predictability and timely deliveries.

You eliminate the risk of production mishaps—the device is built ready for scaling.

A complete set of services in one place!

Contract assembly of electronics

What does this mean for you?

We have a fully automated machine park for modern electronics production. We provide comprehensive assembly and integration of electronics into the finished product. You don’t have to worry about compatibility, supply chains, and blurred responsibilities—we are responsible for the entire process as if it were carried out locally, at your premises. This means comfort, clear conditions, and effective implementation, without the need to coordinate multiple partners.

SCOPE OF PHC SERVICES

THE DETAILS THAT MAKE THE DIFFERENCE

Electronics design

We provide a comprehensive design process: from requirements analysis, through schematics, PCB design, cost optimization, testing, and simulations, to implementation into serial production. Your vision – our technology and support. We translate your idea into documentation and a working prototype, ready for production.

THT and SMT assembly

We perform both THT (Through-Hole Technology) assembly, ensuring durable and mechanically resistant connections, and precise SMT (Surface-Mount Technology), enabling the integration of very small components. This allows us to combine reliability with miniaturization—all tailored to the specific needs of the project.

Quality control: AOI and X-ray

We use automatic, advanced, three-dimensional optical inspection (AOI) to detect assembly errors at the prototype stage. For more complex designs, we also perform X-ray inspection, which allows us to evaluate connections that are invisible to the naked eye, such as the internal structure of BGA components or solder joints.

Protective coating and resin

We provide an additional protective layer for your product: protective varnish or resin coating. This protection shields PCB components from moisture, dust, and mechanical damage, which is particularly important in harsh operating conditions or industrial and outdoor applications.

Cable harness processing

We precisely prepare and manufacture electrical harnesses: cutting, insulating (including heat-shrink tubing), crimping, soldering, bleaching, marking, and connector assembly. Our solutions are durable, aesthetic, and tailored to the specifics of your project.

Assembly services according to IPC-A-610 standard

We perform assembly in accordance with the highest quality class IPC-A-610, dedicated to applications requiring maximum reliability, such as medicine, aviation, and industrial controllers. Your electronics deserve the best quality we can provide.

Integration – prefabrication of the finished product

We not only deal with electronics, but also offer assembly of finished devices. We apply optical systems, thermal pads, cabling, labels, mount PCBs in enclosures, seal, install interfaces, and program firmware. In a nutshell: we deliver a complete device prepared with attention to detail, in accordance with your requirements. It is a convenient solution, ready for distribution, without any traces of our interference.

Stages of project development

Produkcja i projektowanie modułów LED na zamówienie
Concept
Design
Prototyping
Production
Produkcja i projektowanie modułów LED na zamówienie
Installation
Support

Concept

The key element of this stage is identifying your goals and needs—we analyze the idea, the expectations presented, the relevant requirements, and the budget. We will tell you how we work, ask you about all the details, and focus on an increasingly broader perspective. Later, we will compare your vision with our ideas and technological capabilities that can improve implementation.

Design

We formally begin work on your LED solution – we design printed circuit boards, perform technical analyses and dynamic simulations, and test the accepted assumptions. Next, we assemble a basic prototype of the device, create microcontroller software, launch it, and conduct tests. We check the initial parameters, perform engineering tests, and make the necessary modifications based on data analysis.

Prototyping

We begin implementing the prototype into production, thereby optimizing all related processes. We produce a representative initial batch, conduct functional tests, and perform final design verification. Once you are satisfied with the results and give us the green light, we smoothly initiate production.

Production

Once everything is finalized, we begin mass production using fully automated production lines and numerically controlled machines. From the very beginning of the project, we focus on this stage in order to ultimately deliver exactly what you expect – on time and within budget.

Installation

We assemble the necessary components, prefabricate them, and then install them in accordance with quality standards in specially designated areas. We ensure the continuity of the supply chain and store your materials safely.

Support

We provide technical and service support for LED solutions created for you. We constantly analyze the potential development of selected products so that they correspond to constantly evolving technology and remain innovative throughout their entire life cycle.

Pokaż więcej

Electronics design

What are you facing?

While implementing projects in the field of general-purpose electronics design, we have noticed several common problems. The most significant ones include:

  • low awareness of technological possibilities,
  • abandoning a project due to the need to use electronics,
  • fear of contacting an electronics design company due to a lack of knowledge of industry terminology,
  • the belief that designing a custom electronic circuit must be expensive,
  • lack of expertise required to integrate electronics with the mechanics of the product,
  • the need to integrate electronics with other system components, data transfer, and communication.

If you are facing similar or other challenges in your project, we will be happy to share our experience and look for solutions. All you have to do is make the first move!

Electronics design

Why should you commission us to provide this service?

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You reduce the risk of errors and costly corrections.

When designing electronics from scratch, we anticipate all critical aspects: electromagnetic compatibility, safety, thermal properties, and mechanical resistance. This allows you to avoid costly “modifications” during production or subsequent complaints.

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You save time and resources for your own team

You don’t need to build your own design department or burden your internal engineers. We take care of the entire process—from concept to prototype launch—so you can focus on growing your business.

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Your electronics meet all standards and market requirements

Your electronics meet all standards and we design in accordance with current standards (e.g., CE, EMC, RoHS). This means that your product is immediately ready to enter demanding markets—without fear of certification rejection or legal issues.market requirements

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You gain access to experience and know-how

Your project is carried out by a team of engineers who have specialized in LED electronics and advanced control systems for years. It’s not just a diagram — it’s comprehensive knowledge that makes the final product reliable and competitive.

 

Contact

Consult your project

If you are wondering whether our services meet your needs, please use the form on the right and tell us about your idea. The initial analysis is non-binding and will allow us to quickly determine whether and how we can help you achieve your goals.

Keep in touch

We provide a range of engineering services in the field of electronics and mechanics, focused on LED technology, at every stage of the production process. Whether you need support at all stages of the process or only at certain stages, we offer our knowledge, experience, and technological resources.